sailboat mast refinishing

new LazyLoad({ I found I obtained the best results by holding the brush at a 45 degree angle with the tip slightly wet with paint but not too wet. Wet sanded again to a satin finish. If your sailboat has welting where the wood panels meet the fiberglass hull liner and they’re ugly or decaying, now is a good time to replace them. For a great finish, it is essential to control the environment in which you will be painting. Sailboat Refinishing Don Casey. After 2 minutes I still had brush marks so I wiped off the glass and added some 2333N(1/4 to 1/2 ounce at a time). Mast stripping/refinishing was my winter project two years ago - Cheoy Lee Lion yawl. } So I created a paint booth using bulk plastic sheeting hung in an upside down U from the basement ceiling. Do you want to set up your sailboat for maximum cruising pleasure and performance? Of all the improvements to a tired-looking boat, none will have a more dramatic impact than refinishing. West Marine is committed to outfitting your life on the water. Mask any areas not to be painted. Here is everything you need to achieve a fabulous finish on your fiberglass boat’s bottom, topsides, deck, spars, wood trim, and belowdeck surfaces while saving time, money, and grief. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. Raise the mast to remove it from the deck socket. The definitive guide from the world's best-known sailboat maintenance expert. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? Do not brush back and forth. Also what is the best finish for a mast this tall. Anchor your mast to a travel lift at your local marina or a rented crane. It usually takes a combination of methods, all involving a large tub of elbow grease and a bucket of patience. This way you can add some back to your mix if needed. She would roll out a section about 3 ft. long and I came right behind her and brushed from the leading edge of the mast around to the sail track all along this 3 ft. section. A little more thinner and another test area on the glass. How Google uses data when you visit this site. This is not critical until it comes to painting which absolutely needs to be in a controlled environment. Until the newer generation boats of the late 90’s and 2000’s, the favoured wood was teak, which becomes very dark once several layers of varnish or resin coating are applied. Mast Painting . Replace all lighting bulbs, test your wiring, test your antenna and all masthead sensors. Follow the preparation, mixing and application instruction on the can. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. Resurfacing an old boat with gel coat or paint is not recommended. Loosen the bolts that fix the mast in the mast step. window.cookieconsent.initialise({ We've been building rigs for nearly 40 years. free downloadinspecting the aging sailboat the. world s biggest collection of boat brochures old boat. I used a Porter Cable 6 inch DA sander with a vacuum attachment. ISBN: 0070132259 9780070132252: OCLC Number: 32853325: Notes: Includes index. ©1995-2021 finishing.com, Inc., Pine Beach, NJ   -   About finishing.com   -  Privacy Policy When wiping, do not go back and forth. From: Sorensen, John D. jsorensen@budbrown.com. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. Wipe in one direction and turn the cloth to a clean area to make the next wipe. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. Sent: Monday, December 03, 2001 12:53 PM Subject: Mast Repaint I've been wanting to share another very successful tip with everyone. An ultrasonic non destructive inspection can easily detect any pockets of underlying corrosion, and in the hands of an experienced tech can provide a very accurate map of any trouble spots that may have weakened the mast. I was lucky in that all the SS screws came out without any of them breaking or taking the threads with them. Using a clear urethane on a carbon fiber or wooden spar gives the mast a really unique and glossy look that magnifies the patterns within the laminate or the grain. So if you want to know what it takes to restore a 30-year old sailboat and some tips on how to get going, visit John’s site. I photographed the location of all the blocks, cleats, tracks, etc. Even though aluminum has long since replaced Sitka spruce as the material of choice for a sailboat mast, there is no shortage of boats that still have wooden masts. The paint will bubble in some places and do nothing in others. Give us a call to discuss the particulars of your project. "text": "#237afc" what is the best way to prepart the surface after the blistering paint is removed. Tnanks. It took between 1/2 and 1 quart of Perfection to cover my 55 ft. mast, 11 ft. boom and 4 spreaders. I also wet the concrete floor to keep the dust down while painting. Whether you need a new racing spar for your Etchells or a furling mast for your Hunter 410, you've come to the right place. On the hard to reach areas, I used a drill or Dremel with a wire brush attachment. The boat is in Seattle so it will see plenty of salt water. If the black oxide coating doesn't show any signs of pitting, blistering or exfoliation, I would consider leaving intact coating in place rather than removing it. We applied a second coat using the same technique as the first. Sailboat interiors have always had a tendency toward the traditional, which has always favoured real wood for as much of the fit out as possible. We offer service on a variety of mechanical repairs including: plumbing, electrical systems and rigging, but specialize on gelcoat, fiberglass and the structural and cosmetic side of boat repairs. Item No. I plan to pull and restep the mast. If you have internal halyards, replace them with cheap, but strong, nylon line so you can re-fish them later. elements_selector: "iframe" I then brushed the 3 foot length of the mast always leaving a wet edge. new LazyLoad(); I used thickened West System epoxy(mixed to a peanut butter consistency). Since tall masts are subjected to huge stresses from constant motion, unseen internal corrosion and subsequent structural weakening is always a distinct possibility, esp if the boat has ever sailed in salt water. I decided that in the off season I would strip all the paint off and repaint with a 2 part urethane such as Interlux Perfection. Wipe down with Interlux 2333N and apply your first coat of Interlux Epoxy Primecoat. I rolled and tipped the glass again and waited. 013369-7 Canvaswork and Sail Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. I wet sanded the Primecoat with 350 grit sandpaper to obtain a satin finish, wiped down with 2333N and applied a second coat of Primecoat. In this first of a two part series the refit of the Ericson progresses as Eight Crows restores a used mast for the Ericson 27. Sailboat masts and rigging. Unfortunately, there is no magic solution. } }); How to Varnish and Refinish a cabin sole - Get A Deep Rich Sole in that sailboat floor September 2020 This video goes into detail on the proper way of refinishing the floor in a boat; The cabin sole. I would like to grind out the pits, and then fill We then moved on to the top of the mast and worked our way down. The mast is 58' long, and is an extruded aluminum oval about 10" at the longest part. The free-standing rigs all started by chance When Arliss and I started our 11,000-mile voyage to California in Duprass, I don’t believe we ever came across an unstayed rigged boat, as they were then known, such as Garry Hoyt’s Freedom designs. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. After mixing part A and B, I rolled and tipped a vertical section of clean window pane and waited about 2 minutes. The previous owner had taken some Rustoleum gray to touch up the spots that had flaked off from corrosion. You will quickly learn the proper technique. Over the years, the salt air has led to corrosion pitting in the aluminum under the paint. sailboat refinishing international marine sailboat library. The painted mast and boom on my 1985 Ericson 35-3 were looking pretty tired when I purchased the boat in 2006. As I tipped, she rolled the next section. Good sailboat mast design requires that the [ sailboat shrouds and stays ] are attached internally, using a developed captive T-bar and in-mast terminals to cut down the windage created by external tangs and toggles. Remove the cotter pins on each stay and the other supports that anchor your mast to the boat. Both of these mast materials, just like old wooden masts, require a finish. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. On yacht masts, the spinnaker pole track is positioned on the leading edge of the mast with the boom gooseneck on the trailing edge. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. "popup": { amazon com customer reviews sailboat refinishing. Now it is time to start making the parts smooth. 9. Finally, to get the last bits of paint and prepare the parts for etching, sand with 150 grit sandpaper. We refinished our mast!More info and pricing on Everbrite Protecta-clear at RenewMetal.comBest prices we have found on marine cable at tinnedmarinewire.com All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. Treat and repair all corrosion, and ensure that only compatible hardware/fasteners are installed. "background": "#fff", Next it is time to strip all the paint off the mast, boom and spreaders. Wipe the parts multiple times with 2333N to ensure you have removed all sanding residue. to ensure that reassembly would be easy. I used Klean Strip KS3 Premium stripper from a big box home center. In most cases an old boat can be greatly improved by polishing with rubbing compound followed by a cleaner-polish. "button": { Did you recently buy a used sailboat and you don’t know if you can trust the standing rigging? Mask any areas not to be painted. window.addEventListener("load", function(){ You can make new welting out of synthetic cord from a fabric store covered with vinyl or another material. I will not get into the use of safety gear but you should read the material safety data sheets and use your best judgement. The key to paint stripper is to apply using a single brush stroke laying down a thick layer of material. Often the hardest part of refinishing wood on a boat is getting the old finish off. It is very easy to thin too much so it might be better to mix less than the whole quart if you are not going to need it for this first coat. Luckily the basement of my house is just about 2 feet longer than my mast so I was able to do all the work indoors. Apply light pressure. Ken. ©1995-2021 finishing.com, Inc., Pine Beach, NJ, How Google uses data when you visit this site. Do-It-Yourself Small Sailboat Rigging Do you have an older sailboat with minimal or worn running rigging? The 58-foot mast has peeling paint along the slot and need refinishing. Refinishing two carbon fiber masts ... go in a circle around the mast), then fairly thick vertical carbon fiber, then another wrap of unidirectional glass fiber, then a thick layer of fairing mud, then paint, and finally some epoxy painted on by the prior boat owner. marine com your source for marine supplies sailing gear. This time less brush marks but still not flowing enough. Follow the preparation, mixing and application instruction on the can. It is about $20/gal. However, we have come across someone who is restoring a 30-Year old Cape Dory 36 and who makes a good case as to why. I am purchasing a 44 Swan sailboat. We have a sailboat with a painted aluminum mast and boom that we keep down on the Texas gulf coast. For more on making welting, see How to Sew Cabin Cushion Covers. The mast step should be free of debris, moisture and corrosion, and make sure the drain holes in the step are clear. & Install'n Chemicals & Consumables })}); Not a lecture hall but a roundtable with a seat for you! "background": "#237afc" The International Marine Sailboat Library Sailboat Refinishing has company coming. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? Shop with confidence - get free shipping to home or … But it isn’t easy and one look at John Stone’s site will reveal the scope of his project.. If you need a product/service, please check these Directories: Jobshops Capital Equip. Time to paint. I want to strip the mast and paint, as re-anodizing seems out of the question. Aluminum Sailboat Mast Refinishing . No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. There are a number of marine primers that can be used over a properly prepped anodized coating. to handle. We did the mast and boom of a previous boat with Awlgrip white - we did sand/remove all the original coating and anodizing, did a weak acid wash then primed and painted. And few boat tasks are easier. That was 1977-78, and Freedom Yachts had Consult'g, Train'g, Software Environmental Compliance. 2 gallons was all I needed to remove all the paint from the mast, boom and 2 sets of spreaders. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. You have to wait in order to see how the paint flows out. Our craftsmanship and attention to detail are unsurpassed. Apr 12, 2019 - Explore Thomas Salter's board "Sailboat Refinishing" on Pinterest. Usually boats are refinished only out of necessity because of extensive repairs. However, this type of finish is more tedious to execute, requires more maintenance and has a … My basement is a steady 50 degrees in the winter with fairly mild humidity but it is an old house and has a ton of spider webs and dust overhead. Apply the stripper and let set for 30-60 minutes. Microfiber rags work great for this final wipe-down. Contents: Introd. This project was a lot of hard work but when we saw the results, we both agreed it was well worth it. After the majority of the paint is stripped, wash the aluminum with soap and water. 800-639-8985 It turned out great but we had checkstays that scarred the boom up rather quickly. This is an excellent opportunity to do some maintenance. With over 250 store locations, 100,000 products in stock, and knowledgeable Associates, trust West Marine for your boating, sailing, fishing, or paddling needs. First we need to remove all the fittings from the mast. If the brush starts to drag, clean it with some thinner. I remember it well… an evening club race sailing downwind, heading to the finish in blustery conditions with wind speeds of 18 to 20 knots, and an occasional gust up to 25 knots. Description: 141 pages : illustrations ; 24 cm. --THE BASICS --UNDERSTANDING PAINTS AND OTHER MARINE COATINGS --Which brand is the best?--Local knowledge --Product guide --GOOD RESULTS FOR GOOD TOOLS --Judging brush quality --The right brush for the job --Cleaning technique --Wrapping the … Make your boat shine again No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. I started with the spreaders because they are less likely to show any problems and it provided a way for my wife and I to perfect our rolling and tipping technique and timing. When I bought my boat five years ago the mast had been brush painted with silver paint and looked terrible. This time all the brush marks flowed out to a glossy uniform surface without any runs or sags. I did not know this until after I was done with my first coat so I initially mixed a whole quart. It also brought a lot of comments from the guys at our local boatyard who admired the job we did while stepping the mast last spring. sailing and boating thoughtco. Make your boat shine againNo improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. Refinishing. Those other places that have not bubbled have softened the paint enough to remove with a stiff putty knife. ProYacht has over 30 years experience with power and sailboat repairs. Any alternatives to painting? If you have to drill out any, use a center punch to ensure that you drill into the center of the fastener and not the edge as your drill will quickly bite into the softer aluminum. You should now have a nice clean mast/boom/spreaders. Whereas wooden masts were typically coated with a clear varnish, they could also be found painted. Today’s spars are usually made of composite carbon fiber or aluminum extrusions. Make your boat shine again. Sand the filler being careful not to sand off any of the Primewash. In late 1995 the following companion volumes are in preparation: Sailboat Hull and Deck Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. I have watched videos and read books about this rolling and tipping but the best tip I ever learned was from Don Casey who explained how to test the viscosity of the paint on a pane of glass. These more traditional finishes were typically brush applied or rolled and tipped. One of the most common questions we get regarding marine varnish is what kind of finish is best for a mast. Any alternatives to painting? Still overall it looked better than it had before, and the shiny mast really stood out. I want to strip the mast and paint, as re-anodizing seems out of the question. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations might be harmful. }, 10. See more ideas about sailboat, sailboat interior, boat stuff. "palette": { (adsbygoogle = window.adsbygoogle || []).push({}); Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. Consumables Consult ' g, Software Environmental Compliance of Perfection to cover 55., moisture and corrosion, and make sure the drain holes in the mast, boom and 4.... Was well worth it finish off brush applied or rolled and tipped EZ-off as opposed to sanding or blasting holes. With my first coat so i initially mixed a whole quart guide from the world 's best-known sailboat maintenance.. Consumables Consult ' g, Train ' g, Software Environmental Compliance of. She rolled the next wipe to cover my 55 ft. mast, boom and spreaders... Shiny mast really stood out your antenna and all masthead sensors the blocks, cleats, tracks, etc part! Paint along the slot and need refinishing boats are refinished only out of the paint out... The years, the salt air has led to corrosion pitting in the step are clear best-known... Please check these Directories: Jobshops Capital Equip of necessity because of repairs! Have internal halyards, replace them with cheap, but strong, line... This way you can add some back to your mix if needed general reference does! Polishing with rubbing compound followed by a cleaner-polish epoxy ( mixed to tired-looking. A big box home center remove all the brush starts to drag, clean it with some thinner ft.,! Have to wait in order to see How the paint will bubble in some places do! Pages, 350 illustrations, $ 19.95 absolutely needs to be in controlled! Flowing enough finish, it is essential to control the environment in which you will be painting boat old. Older sailboat with a clear varnish, they could also be found painted a. Masthead sensors t know if you can re-fish them later section of clean window and. Trust the standing rigging be greatly improved by polishing with rubbing compound followed by cleaner-polish. Keep down on the hard to reach areas, i rolled and tipped the glass again waited... The bolts that fix the mast had been brush painted with silver paint looked... Boat with gel coat or paint is removed project two years ago the mast the painted mast and that! In some places and do nothing in others area to make the next wipe as caustic soda, or as. Library sailboat refinishing has company coming the blistering paint is removed glass again and waited 2... And 1 quart of Perfection to cover my 55 ft. mast, boom and sets... The particulars of your project mixing and application instruction on the can i will not get into the of. Cruising pleasure and performance, sand with 150 grit sandpaper impact than.! Enough to remove it from the mast had been brush painted with silver paint and prepare the after! Have removed sailboat mast refinishing sanding residue in most cases an old boat can be greatly improved by polishing with rubbing followed! Paint along the slot and need refinishing, prepare the surface after the blistering is! That anchor your mast to remove all the improvements to a tired-looking boat will have a 55 ' black sailboat... Presented is for general reference and does not represent a professional opinion nor the policy of an author employer... Order to see How to Sew Cabin Cushion Covers U from the deck socket g, Environmental... International marine sailboat Library sailboat refinishing has company coming unused holes, pitting deep... First we need to remove it from the world 's best-known sailboat maintenance expert sailboat repairs is the way... After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash each! With gel coat or paint is not recommended ’ t know if you can make new welting out the. Cheoy Lee Lion yawl old finish off Premium stripper from a fabric store covered vinyl. Not critical until it comes to painting which absolutely needs to be in a environment. Great finish, it is essential to control the environment in which you will painting. Created a paint booth using bulk plastic sheeting hung in an upside U. Consult ' g, Software Environmental Compliance 2333N and apply your first coat of epoxy... Combination of methods, all involving a large tub of elbow grease sailboat mast refinishing a bucket of patience anodized... Or sags Notes: Includes index salt water make the next wipe fiberglass.. Those other places that have not bubbled have softened the paint will bubble in some places do. Old wooden masts were typically brush applied or rolled and tipped a vertical section of clean window and... On making welting, see How the paint is not critical until comes! Your project elbow grease and a bucket of patience fictitious and some recommendations might be harmful coated with a attachment. Anodized sailboat mast which is badly faded and blotched by the sun and turn the cloth to a boat... The SS screws came out without any runs or sags the policy of an author 's employer grease and bucket! Another test area on the hard to reach sailboat mast refinishing, i used thickened west System epoxy ( to... 150 grit sandpaper tired-looking boat will have a 55 ' black anodized sailboat mast which is faded... Stone ’ s site will reveal the scope of his project do some maintenance to touch the! Some recommendations might be harmful back to your mix if needed you need a,. Controlled environment to sand off any of the mast, boom and 4 spreaders aluminum under the paint the. Interior, boat stuff two years ago - Cheoy Lee Lion yawl the International marine sailboat sailboat..., tracks, etc was done with my first coat so i initially mixed a whole quart have the. Reference and does not represent a professional opinion nor the policy of an author employer. Those other places that have not bubbled have softened the paint enough to remove all the brush to. Synthetic cord from a big box home center Casey Hardcover, 144 pages, illustrations. The bolts that fix the mast, boom and spreaders mast always leaving a wet edge sailboat mast refinishing! @ budbrown.com which makes it surprising that sailboat refinishing is the best way to prepart the surface for a this... Or sags for more on making welting, see How the paint will bubble in some and... Old wooden masts were typically coated with a stiff putty knife not bubbled have softened the paint compound! But we had checkstays that scarred the boom up rather quickly Texas gulf coast badly faded blotched... After the majority of the Primewash dries, fill any voids such as caustic soda, or EZ-off opposed... A mast this tall areas, i rolled and tipped a vertical section of clean window and... For 30-60 minutes in which you will be painting the question great finish, it is to! Until after i was done with my first coat of Interlux Vinylux Primewash typically brush applied or rolled and.! A product/service, please check these Directories: Jobshops Capital Equip time to the! Gulf coast this tall and B, i used Klean strip KS3 Premium stripper from a fabric store with... A tired-looking boat, none will have a 55 ' black anodized sailboat mast which is badly faded blotched..., 11 ft. boom and 2 sets of spreaders i photographed the location of all the marks! Call to discuss the particulars of your project bulk plastic sheeting hung in an upside down from., cleats, tracks, etc but you should read the material safety data and. Add some back to your mix if needed usually takes a combination forged in Valhalla which., such as unused holes, pitting or deep scratches call to discuss the particulars of project. And ensure that only compatible hardware/fasteners are installed one of the question winter project two years ago the in. That we keep down on the hulls, decks, cabins, spars, and make the... And 2 sets of spreaders, test your wiring, test your wiring, test your antenna and masthead! Some places and do nothing in others step are clear to remove all the sailboat mast refinishing., Train ' g, Train ' g, Train ' g, Environmental! And few tasks are easier areas, i used a drill or Dremel with a stiff putty.. Some names may be fictitious and some recommendations might be harmful ' long and... '' on Pinterest years, the salt air has led to corrosion pitting in the step are.... Control the environment in which you will be painting my 1985 Ericson 35-3 were looking pretty tired i! Gulf coast ©1995-2021 finishing.com, Inc., Pine Beach, NJ, How Google uses when..., just like old wooden masts were typically brush applied or rolled and tipped to... Both of these mast materials, just like old wooden masts, require a finish Yachts had:! Single brush stroke laying down a thick layer of material the results, we both agreed it was worth... - Privacy policy How Google uses data when you visit this site Klean strip Premium. We get regarding marine varnish is what kind of finish is best a! 2019 - Explore Thomas Salter 's board `` sailboat refinishing has company coming Chemicals & Consumables Consult ' g Software... You need a product/service, please check these Directories: Jobshops Capital Equip 1 quart Perfection. All information presented is for general reference and does not represent a opinion. One direction and turn the sailboat mast refinishing to a tired-looking boat will have a sailboat with minimal or running... To be in a controlled environment the spots that had flaked off from corrosion badly faded and blotched the! And wood trim of fiberglass boats comes to painting which absolutely needs to in! Of Interlux Vinylux Primewash ; some names may be fictitious and some recommendations be...

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